Komatsu Wheel Loader WA800-2 WA800-3 WA800 Torque Converter and Transmission
The WA800 Torque Converter and Transmission is a component typically found in heavy-duty machinery such as construction equipment or agricultural vehicles. The system is designed to transmit power from the engine to the wheels or tracks of the machine efficiently. Here’s a basic overview of how it works:
### Torque Converter:
A torque converter is a hydraulic device that transfers rotational power from the engine to the transmission. It works similarly to a manual clutch but uses fluid dynamics instead of mechanical friction.
1. **Input Shaft**: The engine drives the input shaft of the torque converter.
2. **Torque Converter Housing**: This contains the internal components and is connected to the flywheel of the engine.
3. **Impeller (Pump)**: The impeller is connected to the input shaft and rotates with the engine. As it spins, it pushes fluid towards the turbine.
4. **Turbine**: The turbine is connected to the transmission input shaft. The fluid from the impeller strikes the turbine blades, causing it to rotate and transfer power to the transmission.
5. **Stator**: The stator is a stationary component that redirects the fluid back to the impeller, increasing the efficiency of the torque conversion process.
6. **Fluid Coupling**: The fluid inside the torque converter acts as a medium for energy transfer, allowing the system to smoothly engage and disengage without a traditional clutch.
### Transmission:
The transmission is responsible for managing the gear ratios between the engine and the drive wheels or tracks. It allows the vehicle to start moving from a standstill and to adjust the speed and torque as needed.
1. **Gear Ratios**: The transmission uses various gears to change the speed and torque output. Lower gears provide more torque for starting and climbing hills, while higher gears allow for higher speeds on flat terrain.
2. **Hydraulic Control System**: In many modern transmissions, including those used with torque converters, hydraulic pressure is used to shift gears automatically. The transmission control module (TCM) manages this process based on factors like vehicle speed, throttle position, and load.
3. **Clutches and Bands**: These are used to engage and disengage different parts of the transmission. Clutches connect and disconnect rotating elements within the transmission, while bands can hold certain gears in place.
4. **Output Shaft**: The output shaft of the transmission connects to the
Final Drive unit, which then transmits power to the wheels or tracks.
### Working Together:
- The torque converter allows for smooth engagement between the engine and transmission, providing a buffer against sudden changes in load.
- The transmission adjusts the gear ratio according to driving conditions, ensuring optimal performance and fuel efficiency.
- Modern systems may also include additional features like lock-up clutches, which directly couple the engine to the transmission at higher speeds to improve efficiency.
In summary, the WA800 Torque Converter and Transmission system is designed to efficiently manage the power from the engine to the drive wheels or tracks, providing smooth operation and appropriate gearing for various operating conditions.